Labelmate ZCAT Series Rewinder
LABELMATE USA ZCAT Rewinders: Tension-Free Label Handling for Sensitive Printers
The LABELMATE USA ZCAT Tensioning Loop Rewinder is the ultimate solution for printers that back feed, as well as for extremely sensitive printers that cannot tolerate any rewind force without causing undesirable registration or artifact problems. This innovative rewinder creates a free-hanging “loop” of label stock between the printer and the ZCAT’s Tensioning Roller, effectively eliminating all tension on the printer. A special chassis-mounted sensor precisely starts and stops the rewinder based on the optimum depth of the loop, ensuring a consistent and tightly wound finish roll with fully adjustable tension.
Key Features and Specifications
The ZCAT series offers unique features designed for precision and gentle label handling, making it ideal for sensitive printing applications.
Highlights:
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Tensioning Loop Design: Eliminates all rewind force on the printer, preventing registration or artifact issues.
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Chassis-Mounted Sensor: Automatically starts and stops the rewinder based on the label loop’s depth for precise control.
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Adjustable Tension: Allows for a consistent and tightly wound finish roll.
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Wide Label Width Compatibility: Can handle labels up to 10 inches (254 mm) wide.
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Continuous Operation: Designed for seamless integration with printers that back feed or are highly sensitive.
Detailed Technical Specifications
Here are the comprehensive technical specifications for the LABELMATE USA ZCAT Rewinder models:
Model-Specific Information:
ZCAT-6:
- Max Label Width: 6.7 inches (170 mm)
- Weight: 51 lbs (23 kg)
ZCAT-8:
- Max Label Width: 8.5 inches (215 mm)
- Weight: 53 lbs (24 kg)
ZCAT-10:
- Max Label Width: 10 inches (254 mm)
- Weight: 54 lbs (25 kg)
*Rewind direction of the ZCAT (“left-to-right” or “right-to-left”) is specified at the time of order.
Available Options
Enhance the functionality of your ZCAT Rewinder with these available options:
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PCZ-1 (Optional Counter Module)
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FLANGE, OUT, QC-12 (Optional Outer Guide Flange)
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ADAPT-326 (6″ Core Adaptor)
Available Part Numbers
| Model | Part Number | Configuration |
|---|---|---|
| ZCAT-6 | 80-203-0080 | Left Side |
| ZCAT-6 | 80-203-0078 | Right Side |
| ZCAT-8 | 80-203-0081 | Left Side |
| ZCAT-8 | 80-203-0079 | Right Side |
| ZCAT-10 | 80-203-0093 | Left Side |
| ZCAT-10 | 80-203-0094 | Right Side |
Part numbers shown are base numbers. Units ordered with factory options (core holders, counters, encoders, footswitches) carry an additional suffix on the part number — contact Century Systems for the configured part number.
Conclusion
The LABELMATE USA ZCAT Tensioning Loop Rewinder is an indispensable tool for maintaining optimal label quality and printer performance, especially with sensitive or back-feeding printers. Its innovative tension-free design, precise sensor control, and robust construction ensure consistent, tightly wound rolls, making it a superior solution for demanding and delicate labeling applications.